Smart Manufacturing

Our facility is powered by solar energy, ensuring that our manufacturing processes are not only efficient but also environmentally friendly. We utilise IoT-driven processes to monitor and manage production in real-time, allowing for unparalleled efficiency and quality assurance. This advanced system can provides customers with live order status updates, calculates operator, line, and factory efficiency, and collects data directly from sewing machines, ensuring that every garment meets our high standards.

Lean manufacturing techniques are employed throughout our operations to maximise productivity while minimising waste. This commitment to operational excellence is further supported by our use of advanced machinery and equipment, including:

• 800 solar-powered sewing machines
• Computerised pattern and grading systems
• Comprehensive fabric and garment inspection systems

Additionally, our vertically integrated manufacturing process encompasses yarn & fabric dyeing, in house garment dyeing , washing, printing and embroidery. This integration allows us to maintain strict control over quality and sustainability at every stage of production.

By embracing SMART manufacturing, Green Apparel not only enhances efficiency and productivity but also ensures competitive lead times, reinforcing our dedication to environmental stewardship and ethical practices. An example of our agility in production lead times:

• Competitive Best lead time on woven products: 8 weeks lead time for production and fastest development of new products (Jeans, Shorts, Chino, Skirts, Jeggings, Jackets)
• Fast Repeat Service On All Knitted Products: 30 days lead time for repeat production and fastest development of new products (Tee, Hoodie, Jackets, Pants, Sweatshirts, Polo, or any other knitted Garment) and in-house capabilities such as fabric dyeing, garment dyeing, yarn dyeing, knitted stripes, garment washing, AOP rotary printing, screen printing, and embroidery

Our factory stands as a benchmark for the future of apparel manufacturing, demonstrating that innovation and sustainability can go hand in hand.